How do wood hammer mill works?

Wood hammer mill crusher is a kind of machine by using the high speed rotary hammers to crush the feed;all kinds of coarse fiber materials such as wood chips,straw,wood branches, corn stalks,rice husk,palm fiber,weeds and so on. Crushing the most important section in guaranteeing the quality of the particles and deciding the production capacity in feed pellet and wood pellet production process.

It’s die mold is made of stainless steel.wood hammer mill has the features of compact structure, high efficiency, widely used in many areas and safe in use.  

Wood hammer mill is made up of base, rotor, fan and upper cover.Materials fall into the crushing room through feed inlet. They are crushed under the action of high speed rotating hammer blowing and screen friction, go through the screen hole and discharge from the outlet under the action of centrifugal force and flow.

Contact: Emilyzhang

Email:emilyzhang@sdshuanghe.com

Skype:double.crane

www.shpelletmill.com

Feed grinder and mixer

Feed grinder and mixer, animal feed grinding and mixing machine, fodder grinder and mixer 
1.combination of animal feed crusher and mixer
2.crushing and mixing all kinds of dry animal feed 
3.high efficiency and energy saving 

This machine can be used to crush all kinds of cereal, grain, like corn, wheat, bean, and others to powder that can make animal feed or for other process, it has the crush and mix function at the same time, very convenient and easy to operate.It is used to crush and mix animal feed for pig, chicken, sheep. Cow.This machine has functions of crushing and mixing. 

The machine consists of a feeding machine, grinder, mixer consists. It can be used to crush all kinds of cereal, grain, like corn, wheat, bean, and others to powder that can make animal feed or for other process, it has the crush and mix function at the same time, very convenient and easy to operate 

Contact person:Emily

Email: emilyzhang@sdshuanghe.com

Skype:double.crane

www.shpelletmill.com

Working Principle of single shaft screw mixer

Working principle of feed mixer
1. Working with two screws and one shaft, it is given short mixing cycle (3 minutes) and high mixing homogeneity (CV≤5%, 3% available);
2. Large and full length discharging door at the bottom of this mixer, make the mixer quick discharging and low residue. Also ,three types of operation for selection : manual operation, electric and steam driving, with high veracity and tightness;
3. The single shaft screw feed mixer is screw mixer, also can be changed to paddle mixer, any kinds of liquid can be added in mixing of the machine;
4. Equipped with double-deck mixing bin, the single shaft screw mixer can better prevent materials from leaking out from the end of shaft; 
5. New designed rotor structure, with adjustable gaps to the machine body, which ensure the mixing well-distributed, and more thoroughly;
6. With super quality bearing high balanced horizontal shaft, it keeps the whole mixer working stable with high efficiency;
     

Main advantages of feed mixer:
The single shaft screw feed mixer owns such advantages like : compact structure, beautiful shape, easy operation , high efficiency , stable performance , low noise, no dust and environmental protection etc..

Application of feed mixer
Applied for various materials and widely used in many industries such as premix feed mill, additives, feed mill, chemicals and pharmacy. 

Contact person:Emily

Email: emilyzhang@sdshuanghe.com

Skype:double.crane

www.shpelletmill.com

Working principle of vertical feed mixer machine

Mixing is one of the most important operations in animal feed production. And mixers are considered to be the heart of feed milling operation. SMJ series, named vertical feed mixer is an efficient and versatile animal feed mixing mill for mixing grain powder ,fodder,straw powder and other materials.

Vertical feed mixer is mainly used to mix the feed ingredients with other micro-ingredients such as vitamins, amino acids, trace elements and other feed additives in the feed pellet production process.

1000 kg/batch vertical feed mixer

Diameter: 1.25 m ,height: 2.9 m

Power: 3 kw

CV: ≤5%

Belt driven

working principle

Contact: emilyzhang

Email: emilyzhang@sdshuanghe.com

Skype:double.crane

Sawdust pellet machine

Sawdust pellet machine is an efficient centrifugal pellets plant which is a new pellet making machine with large capacity (1.5 t/h). It is the ideal pressing shaping equipment with low investment and high profit. Sawdust pellet machine is applied to the shapeless material with low adhesiveness such as the rice husk, sunflower seed husk, peanut shell and other fruit shell branch, trunk, bark, crop straws, rubber, cement, ash and other chemical materials. Sawdust pellet machine can be widely used in the feed plant, wood processing, fuel plant, fertilizer plant and chemical plant etc. As the core part, ring die adopts double-layer die and the rollers are made by abrasion-proof alloy steel. As a professional pellet making equipment manufacturing factory, Double Crane will explain the cause and solutions of sawdust pellet machine.

Mold upward,vertical feed:This unique design can avoid sawdust be stuck in granulating room,conducive to heat dissipation;Belt transmission: Belt drive, easy to maintain.
3.Independent automatic lubrication system:Lubricate the bearing and rollers,increase bearing service life and improve production efficiency,reduce energy consumption.ensure work continuous 24 hours;Siemens frequency conversion motor or domestic brand:International warranty, long service life.

SKF bearing or domestic brand:High precision, high speed, low noise, long life;Granulating room cooling system: As the pelletizing process will generate high temperature, it will reduce the service life of die and bearing.By add blower and cyclone,this cooling system can avoid it happened;With compact structure, beautiful appearance, high output, low power consumption, easy maintenance, easy to use, reliable work, etc.

Double Crane Machinery is specialized in manufacturing straw pellet mill, biomass briquette machine, wood pellet mill etc. Over the years, our products have won the unanimous recognition of the large number of users. If you have any interest in our products, please contact us at any time. 

Website: www.shpelletmill.com
Contact person:Emilyzhang
Email: emilyzhang@sdshuanghe.com

Process of wood pellet production line

Wood pellet production line is also known as wood pellet plant or pellet plant which serves for making the agro-forestry wastes into solid fuel or wood pellets. It includes crushing, drying, pelletizing, cooling, and packaging machinery. The wood pellets production process is slightly different according to different raw materials.

1. Raw material pulverizing. For tree branches and the like, the first step is raw material chipping and pulverizing (or crushing), since the suitable raw material size for pellet production is about 3-5 mm. For raw material that smaller than 5 mm like sawdust, the chipping or pulverizing is not needed.

2. Raw material drying and cleaning. Some of the raw materials contain too much moisture, which will affect the pelleting. Therefore, the extra moisture needs to be dried out. Also, the raw material may have some impurities like metal scraps or stone. These impurities must be screened.

3. Pelletizing. This is the most important part in wood pellets production process. Feed the raw material into the pellet machine hopper, then the raw material is pressed by rotating roller to go through the pellet machine die (or for one kind of flat die pellet machine, the roller is fixed, and the die rotates). Since the die is with many holes, after going through the die, cylindrical pellets are shaped. After that, the pellets are cut by a slicer near the discharge hole to keep the same length.

4. Pellets cooling. The pellets just get out from the pellet machine are very hot, their temperature can even reach 90-100 degrees Celsius, which are not able to be packed directly atall. Therefore, we need a cooler to lower their temperature. But anyway, for small productivity, cooler is not necessary, since only air cooling is enough.

5. Packing. When the pellets are cooled to room temperature, they can be packed for sale or for use directly.

Contact person: Emilyzhang

Email: emilyzhang@sdshuanghe.com

Skype:double.crane

about us:

Shandong Double Crane Machinery Manufacture Co.,Ltd. is a professional manufacturer of pellet mill, pellet machine,pellet plant , feed pellet mill,pellet making machine, wood pellet machine, biomass pellet machine,feed mixing machine, feed hammer mill and other corollary equipments etc. 

How to make peanut shell pellets by peanut shell pellet mill

Peanut shell is a big problem for most farmers during the peanut shell process, which occupies large space to store and has no much usage. However, peanut shell pellet is a alternative way to deal with this problem. Peanut shell pellets is recommended to consumers who are interested in peanut shell pellet mill so as to provide a better method to solve peanut shell.

Raw material of peanut shells

Peanut shell pellet mill is an efficient machine for making peanut shell pellets. Besides, it is also available to process some other agricultural and forestry wastes like wood chip, straw, sawdust, rice husk, etc. Peanut shells are grinded and remolded to small columned pellets fuel. Both the bulk density and burning time of pellets are greatly improved. Compared with peanut shell for directly burning, peanut shell pellets discharge higher calorific value. Whether you take the pellets for own use or for sale will be OK. peanut shell pellet mills have two different designs: flat die type and ring die type. The flat die type is for small scale pellet production and the ring die type is for large scale pellet production.As a professional pellet making machine manufacturer in China, Double Crane Machinery produces various pellet mills, such as sawdust pellet mill, straw pellet mill, rice husk pellet mill, wood shavings pellet mill, etc. with high quality and reasonable price.

Peanut shell process

As one of manufacturers and providers of pellet mills, we have a tendency to control the experience of pelletizing. Our peanut shell pellet mills are exported to several countries, and won sensible reputations each domestically and abroad. and every one the pellet mills are often custom in keeping with your specific needs.

Peanut shell pellet mill

Contact me: Emilyzhang

Email: emilyzhang@sdshuanghe.com

Skype: double.crane

Flat Die Pig Feed Pellet Making Machine

Introduction

Electric Flat Die Pig Feed Pellet Making Machine is an ideal pelletizing machine mainly used for small-scale production of animal and poultry feed pellets, grain feed factory, farm, poultry farm . The raw materials are easy to obtain, like corn, maize, wheat bran, rice, beans, etc. Driven by electric motor makes it more energy-saving and environmental friendly. 

Electric Flat Die Feed Pellet Mill Features

1.  Driven by electric motor makes it more energy-saving and environmentally friendly.

2. The flat die pellet mill is made of wear-resistant material thus having a long service life

3.  The pelleting process is visible, so it is convenient to solve problems in time.

4.  Simple structure, small area coverage, easy operation and maintenance. 

5.  Low consumption, competitive price and cost saving.

6.  Electric feed flat die pellet mill can process various kinds of solid grain into small feed pellets for animals like fish, shrimps, chicken, rabbit, pig, etc.

               

Electric Flat Die Feed Pellet Mill Application

* Suitable for processing various kinds of solid grain into small feed pellets for animals like cattle, cow, chicken, rabbit, pig, etc.

* Suitable for making bedding pellets for animal stalls from cardboard.

* Also suitable for processing biomass material and many other agro wastes into wood pellets for green fuel.

Contact person: Emilyzhang

Email: emilyzhang@sdshuanghe.com

Skype:double.crane

5 tips making wood pellets by yourself

Wood pellets are used as a type of wood fuel. Due to the price of heating with fossil fuels on the rise, there is more demand for a compact and less expensive type of heating through the wooden pellets. Since the demand has escalated in recent years, it has made the pellets less available. Therefore, it might be easier to make your own!

Instructions
1.Gather dried sawdust, wood shavings or wood chips. Sort through the sawdust or shavings to match up the sizes.

2.Dry the sawdust to get rid of moisture. Pass the pieces through a hammer mill which will give it a paste-like substance. If you have any problems finding a hammer mill, see the link in our web. 

3.Put the substance through a press machine. The press machine will squeeze through a die that has holes. It will produce pellets.

4.Keep high pressure on the pellets. Make sure the press machine remains at a high pressure so it will ensure the wood to soften lignin (a natural bonding substance) and hold the pellet together naturally.

5.Cool the pellets. Put the pellets in a cooler at 5 degrees of ambient air temperature. Sort through to make sure there are no loose dust particles or broken pellets. You should have only hardened pellets. 

Contact person: Emilyzhang

Email: emilyzhang@sdshuanghe.com

Skype:double.crane

about us:

Shandong Double Crane Machinery Manufacture Co.,Ltd. is a professional manufacturer of pellet mill, pellet machine,pellet plant , feed pellet mill,pellet making machine, wood pellet machine, biomass pellet machine,feed mixing machine, feed hammer mill and other corollary equipments etc. 

How to make feed pellets by small poultry feed pellet mill

Poultry feed is very important for breeding industry, but it is also troublesome to mix feed for the poultry every day. With the introduction of electric poultry feed pellet mill, now we can easily make powder feed into poultry feed pellets. Our electric poultry feed pelletizer is specially designed for small poultry farm or home use: driven by electricity, small body, light in weight and simple operation. Most important, the feed pellets produced by this electric poultry feed pelletizer have rich nutrition, good palatability and high digestibility.

Application of Poultry Feed Pelletizer

★ Suitable for processing various kinds of solid grain  into small feed pellets for poultry like chicken, duck, geese, quail and livestock including cattle, cow, rabbit, pig, etc.

★ The raw materials are easy to obtain, like corn, maize, wheat bran, rice, beans, etc.

★ Electric poultry feed pellet mill is popular with small feed pellet plant, breeding farm, and poultry farm.

Why Choose Poultry Feed Pelletizer for your CHICKEN?

This poultry feed pelletizer for small poultry farm or home use is different from other feed pellet mills. As for chicken, they are kept for fast and health growth. The feed of chicken should emphasize the nutrition content and ingredients. We developed this homemade chicken feed pelletizer and focused to increase the integrity of nutrition and palatability which can accelerate chicken to have more than usual. What’s more, chicken in different growing stages need different size feed pellets, with this machine, you can make feed pellets from 2-10 mm, meeting different needs.

Contact person: Emilyzhang

Email: emilyzhang@sdshuanghe.com

Skype:double.crane

Broad market prospect of wood pellet mill

Wood pellet mill may be a productive machine that crush eucalyptus, pine, birch, poplar, fruit wood , the straw of crops and bamboo wood into saw powder then method them into biomass fuel. Since it came into use, it's brought nice economic edges for the manufactures and users. However,concerning the market prospects of wood pellet mill ? positively it's immense. the explanations area unit as follows:

Rich supply of Raw Materials for Wood Pellets creating
The materials of wood pellet mill area unit made. China is one amongst the foremost vital agricultural countries within the world, that has varieties sorts of crops and also the amount is huge. Rice, corn and wheat area unit the most crops, whereas their waste-straw area unit the most biomass energy in China. the full annual production of the agricultural straw area unit quantity to 614 million tons, of 15 August 1945 area unit accustomed manufacture manure, of twenty fifth area unit used as feedstuff, of Sep 11 area unit used as industrial raw materials, and concerning fifty one is used as energy. However, most of them area unit directly burned or drop within the field. In further, the wood residues and pulp are not absolutely used. during this purpose, the materials of wood pellet mill area unit of enormous amount, that area unit useful to the event of wood pellet mill.

Wide Application of Wood Pellets
The usage of pellet fuel area unit wide. Pellet fuel will each use for home heating and living energy and main fuel of business boiler and powerhouse.

Considerable value for Wood Pellets
The price of wood pellet is high. Since pellet fuel has the options of high combustion potency and simple to store, the worth of the wood pellet is high. the worth of wood pellet in yankee is 411 bucks per ton, the delivery value in Sverige is 411 bucks per ton, FOB national capital value is 311 bucks per ton

Supporting Policies
The national policy supports the event of biomass energy. Since the burn and dump of the agricultural straw not solely caused air pollutions however conjointly brought several social issues, China has advises some policies to market the deep process of agricultural straw. In further, the govt has brought straw pellet into monetary grant.

The development of biomass energy brings a replacement chance for wood pellet mill. the govt has took several measures to develop biomass energy. Nowadays,the pollutions area unit additional and additional serious which needs new clean energy to exchange the standard fuel-mine. joined of the biomass energy , wood-pellet that is that the production of wood pellet mill can have broad market prospect. 

All of the higher than reasons can demonstrate one purpose , that is , the wood pellet mill can have a broad market prospect.

Contact person: Emilyzhang

Email: emilyzhang@sdshuanghe.com

Skype:double.crane

www.shpelletmill.com

Brief introduction of straw pellet mill

Straw has been used as horse bedding for many centuries. However, recently advanced technology has allowed us to improve the situation what seemed to be perfect, that it to be make soft and high quality pellets from straw and use in the horse stall. It has been well-known that straw pellet are the best bedding for horse or other animals. Soft straw pellet absorbs the urine so excellent that the ammonia and odor are controlled. The waste is also low as only small amount of soiled bedding needs to be taken out every day and also the wastes are utilized the fertilizer for the farmland. Some studies suggest that this method cuts the straw purpose by half, as a result, there is relatively little labor required. 

Straw pellet machine is also named as straw pellets making machine ,which is mainly developed for the materials of straw plants such as corn stalks, wheat straw, cotton straw, etc. According to the different materials, the suppressed particles can be used as a biomass fuel as well as feed for livestock and poultry.

The universal straw pellet mill of Shandong Double Crane Machinery Manufacture Co.,Ltd.is able to handle straw in its supply channels and our specially designed die or matrix produces soft and fluffy straw pellets, which is exactly how we need them for horse bedding. What’s more, if we need to make straw pellets for heating purposes we just use a different die or matrix and the pellet will be hard and shiny ready to be burned in a stove.

The series pellet mill absorbs the quintessence at home and abroad, the heard part adopts “ double-layer die “ as the unique structure; The rollers are made by abrasion-proof alloy steel, improving the using life of spare parts greatly; For the drive parts the grease is filtrated automatically lubricated properly. Specially design, rational structure, low power consumption, high efficiency, sturdy and durable, supplying the gap of vertical feeding of ring-die pellet mill at home, reach the international advanced level.

Contact person: Emilyzhang

Email: emilyzhang@sdshuanghe.com

Skype:double.crane

Agriculture use feed pellet mill

Now, based on the outstanding features of its high throughput, low consumption and mature technology, Feed pellet mill has become more and more popular and possess broad market share at home and aboard. Feed pellet machines are turning out to be popular machines for producing feed used in large, medium and small aquaculture. Feed pellet mills not only help people who have animals save storage space but also help animals eat their food. Some of the people who have Feed pellet machine find it much easier and economical to use than going to the market to buy pellets. In fact, the industries are making the pellet mills much easier to use and to ensure that all the farm owners get the opportunity to have the machines in the farm.

For most farmers, they own a certain number of livestock and poultry. Traditionally, they utilize byproducts of the cereals to feed livestock and poultry. Compared with the new feed pellets, their original way to feed animals is less efficient. With a feed pellet mill, wheat, corn, straw and other agricultural materials can be processed into pellets to feed animals. As farmers, they possess a lot of raw materials, so they do not need to buy materials to produce pellets and saves money. After the agricultural materials are turned into pellets, it saves the cost of storage since it requires small space. What is important is that the feed pellets are easily digested, thus helping animals absorb.To meet the demand of farmers, most of the Feed pellet mill industries are designing pellet making machines with simple structure and small size. Also, they are manufactured to suit different sources of energy like electricity, solar panels, and diesel mills. This makes it easy for farmers from different regions to make use of their regional sources to produce pellets. Above all, feed pellet mills are sold at affordable prices to guarantee most farmers can afford them. Feed pellet mills can not only be used in large industries, but also be used by farmers to produce feed pellets by themselves.

Contact person:Emilyzhang
Email:emilyzhang@sdshuanghe.com
Skype:double.crane

Manufacturing Principle for Feed Pellet Mill

Based on the feeding standard, the pellets produced by feed pellet machine should be processed again into fodders to meet the nutritional needs of poultry under the combined guidance of natural circumstances and practical experience. The materials should be selected and utilized carefully and rationally. Careful selection is focused on the quality and grade of fodders. It is better to examine all raw materials before field mix in order to ensure the safety of poultry.

The quality of fodder should be checked regularly. The raw materials undergoing deterioration and toxin contamination are not allowed to use. Raw materials containing toxic substance themselves should be used in controlled amount for the fear of poisoning. It should be fully estimated that some additives may carry some toxic substance. Thus the utilization of additives should conform to some regulations. The final purpose for manufacturing fodder pellet making machine is to get excellent economic benefits. Only those fodders with advantages of rational nutrient content, high rate of conversion and economic benefits can be extremely meaningful.

Double Crane Machinery lays much emphasis on the quality and customers. We serve clients with the guideline of being responsible for every working procedure, every product and every client. We believe that quality is the best way to develop market. All of the products have passed CE certification. If you are interested in our products and want to get more detailed information, please click the website: www.shpelletmill.com

Contact person: Emilyzhang
Email:emilyzhang@sdshuanghe.com
Skype:double.crane

Pellet mill machine-ring die and flat die pellet mill machine

Pellet mill, also called pellet machine, is one kind of machine using to create pellets from powdered material. There are two types: the ring die pellet mill and flat die pellet mill. We can use it to press wood pellets or feed pellets. Taking output and mechanical performance into consideration it is closely related to customers’ profit. Therefore, I’ll provide you some methods to improve the output of pellet mill.

Feed pellet mill

Firstly, choose the suitable model. There are many types of pellet mills. Their models, parameters and applications are different, so we should first determine what pellets we will process when we buy the pellet mills. Then choose the suitable pellet mill we exactly need. For example, the flat die pellet mill is economical, easy to operate, convenient and occupies small space, therefore it is largely applied to small and medium-sized farms.

Secondly, prepare totally and arrange reasonable working time. Before processing, we should make grinding-in with the die reasonably and patiently by using the mixture of wheat bran, sliver sand and machine oil, for at least half an hour. In order to improve the output, some people extend the working hours, leading to overload of the pellet mill. The pellet mill can't get overhaul, oiling or cooling timely, then high output of the pellet mill cannot be guaranteed.

Thirdly, choose original parts or dies meeting quality standards and maintain dies in time. A die is the heart of a pellet mill and its quality is important to the pellet mill. The space between pressure roller and die should be suitable and cannot be too large or too small. Too large, the output is low and the pellet density is bad; too small, the machine wears out badly, shortening the working life of die. During the pelletizing processing, adding some oil in the raw materials can increase the output and reduce the attrition. After processing, maintenance of the die can help reduce the energy consumption and improve the output. 

As a professional and the best pellet mill manufacturer in China,Shandong Double Crane Machinery Manufacture Co.,Ltd. is always ready to provide the superior wood briquette machine, compound fertilizer granule making machine, and these machines have the most competitive price and the most reliable quality so that they are the top choices for the high performance general equipment.

Contact person: Emilyzhang

Email: emilyzhang@sdshuanghe.com

Skype:double.crane

TradeManager:cn1510584044

How to Make Wood Pellets

Wood pellets are used as fuel, Wood pellets are used in cooking stoves and produce more heat, getting the temperatures to rise more quickly. Most pellets are made in bulk quantities by industrial pellet mills, Make wood pellets by reducing raw materials into small pieces and compressing them into dense pellets.

1.Grinding section-wood chipper and hammer mill

Raw material include the following materials :such as trees, palm,branches,grass,straw, olive husk, EFB, rice bran and so on. Wood pellets were made by powder materials, the trunk and branches of trees must be crushed into small chips by wood chipper, then hammer mill grind wood chips or sawdust into powder before granulating.

2.Drying section Dryer

The usual moisture of the wood is 40-50%, and the pelleting material should be 15%, the redundant moisture must be dried by this machine, our new type of the dryer with high efficiency, and giving best drying with low cost.

3.Pellet Making Section

Biomasspellet machine takes biomass waste as raw material to make pellet fuel which is a kind of renewable energy replacing fossil fuel. Pelletizing is the process of making waste materials into solid fuel. The objects are used for burning purposes. Wood pellet machine is used to process raw materials into wood pellets. It is the key component of the whole wood pellet production line, which can decide the capacity of the whole wood pellet line .

4.Cooling Section

The pellet with high temperature output form the pelleting machine, about 70-90 degrees Celsius, the cooling machine is needed to reduce the temperature for the pellets storing, our counter flow cooler is the usual type of the cooling machine for the pellets, it can give the better result in a short time, with low energy cost. 

5.Screening Section

Sieving (remove the dusts and crushed pellets).

6.Packaging Section

This machine is needed for the wood pellets production plant, that make the pellet in best storing and transporting, reducing the break of the pellet wood.

Welcome to visit our website: www.shpelletmill.com

Contact me : emilyzhang@sdshuanghe.com